How to Clean a Spark Plug

Get More Miles Out of Your Spark Plugs!

The spark plug is the life source in an engine. Whether it’s a Brigg’s & Stratton rototiller or a Chevy 454, the life IS the spark plugs.

Spark plugs are mighty little workers. In my opinion, the spark plugs are the hardest working part in a vehicle next to the tires. They are in constant demand from the very moment the engine is started. They are working, non-stop, until the moment the key is shut off. They are so small, yet they affect several key functions of in a vehicle, such as idling, power, acceleration and fuel consumption.

A set of spark plugs usually lasts about 20,000 to 30,000 miles. This depends on your style of driving. Driving at highway speed, often, will increase the gap faster than driving to the local market several days a week. Under moderate driving conditions, the gap will increase about 0.001in. every 2500 miles; under those conditions the 20,000 rule applies.

You can increase the life of a spark plug by several thousand miles just by cleaning and adjusting the gap.

This article does not apply to Iridium Spark Plugs. Sanding Iridium spark plugs will damage the tip!

Cleaning the Spark Plug

There is a normal build-up of soot, from thousands of explosions a day, that collects on the spark plug. The thousands of explosions each day cause the electrode to slowly wear down. The gap increases, which in turn, effects the fuel economy of the vehicle. Cleaning the spark plug will restore it to like new.

First things, get your ratchet and a spark plug socket together. The spark plug socket has a rubber piece inside of it to protect the spark plug from the hard metal of the socket. You may need an extension in order to seat the socket on the spark plug correctly.

Now that you have the spark plug out, using a piece of fine sandpaper (180 or higher) gently sand it.

  • If the gap is large enough, fold the sandpaper in half, slide it between the arm and the electrode and slide it back and forth.
  • If the gap is not large enough to slide folded sandpaper, then use it as is, flat, but remember to flip the paper over to sand the opposing side.
  • Slide the paper between the white insulator and the electrode to clear out any debris that may be in the groove.
  • Blow off the sanded areas with an air hose or a burst of hair from yourself (close your eyes if you opt for the later).

A job isn’t done unless it’s done right! After sanding the spark plug clean, and blowing out the debris, you need to set the gap.

Refer to your owner’s manual for the specifications for your particular vehicle. As you can see in the photo, my vehicle:

  • 1989
  • K series (K is the first letter in the VIN)
  • The engine is a 7.4 litre

With this information we see the gap is 0.035 for my vehicle. Yours may be the same, but check the specifications because it may not be.

Set the gap by running a gapper through the space between the arm and the electrode. The gapper should touch both as it slides through, but it should not stick or click through. If it does stick or click, open the gap by adjusting the height of the arm. If it doesn’t touch both armature and electrode, close the gap until it does.

Now your spark plug is ready to be put back into service.

Drive Carefully!

Leave a Reply

Your email address will not be published. Required fields are marked *

nineteen − seven =